Maintenance Outsourcing for Mining
Maintenance Outsourcing solutions tailored for Reliability Consulting for Mining & Minerals Operations operations.
47% — Reduction in unplanned downtime
85% — Faults detected before failure
3-6mo — Typical fault lead time
Why it matters
What Are the Key Benefits?
Processing Plant Uptime Improvement
Consistent PM execution on crushers, grinding mills, screens, and conveyors reduces unplanned downtime that halts ore processing throughput and cascades through the entire mining value chain.
Remote Site Staffing Solution
We provide trained maintenance technicians at remote mine sites where attracting and retaining skilled trades through direct hire is difficult and expensive.
Accelerated-Wear Maintenance Practices
Our technicians adjust PM frequencies and inspection criteria for the abrasive, high-impact, and contamination-heavy conditions in mining rather than applying standard industrial intervals.
Shutdown Execution Support
We provide surge labor for planned mill shutdowns, crusher liner changes, and conveyor belt replacements, supplementing your internal team with technicians already familiar with your equipment.
Context
What Challenges Does This Solve?
The Reliability Challenge
Mining equipment operates under extreme mechanical stress from abrasive materials, impact loads, and continuous duty cycles. Remote locations make it difficult to attract and retain maintenance technicians, and PM backlogs grow as a result. Deferred maintenance on crushers, mills, and conveyors leads to catastrophic failures with long repair times.
Our Approach
We assess your processing plant equipment condition and maintenance staffing gaps, prioritize the PM backlog by consequence of failure, and deploy crews suited to your mine site conditions. Our technicians rotate on defined schedules matched to your operational tempo and maintain equipment records in your CMMS.
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Learn More →Run the math against $20K-$100K/hour for haul fleet down for downtime cost. A single avoided unplanned shutdown on a critical asset usually pays for six to twelve months of program cost. Most Mining sites we work with see 3:1 to 6:1 program ROI inside year one, with higher figures at sites with higher hourly downtime costs. Sites with very high downtime costs ($100K/hr+ in some Mining operations) can see 10:1 or better.
Where MSHA, EPA water quality requires documented preventive maintenance and equipment condition tracking, Maintenance Outsourcing data provides the audit-ready evidence. Measurements traceable to SMRP Body of Knowledge, calibrated instrumentation records, written procedures, and finding-to-work-order tie-back. The program isn't structured to be a compliance tool — but the data it generates as a byproduct usually closes 60 to 80 percent of an inspector's questions about equipment condition.
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