Thermographic Inspection for Food and Beverage Facilities

Thermographic Inspection solutions tailored for Reliability Consulting for Food & Beverage Facilities operations.

47% Reduction in unplanned downtime
85% Faults detected before failure
3-6mo Average fault lead time
5:1 Typical program ROI

Why it matters

Key Benefits

Thermographic Inspection for Food & Beverage Equipment Reliability

Our infrared thermal imaging program scans sanitary pumps, mixers, homogenizers, fillers, refrigeration compressors, and packaging line drives to detect loose connections, overloaded circuits, bearing overheating, refractory degradation, and insulation breakdown. In food & beverage environments — sanitary processing with frequent washdown, CIP cycles, and temperature extremes between cooking and cold storage zones — sanitary design requirements prevent standard sensor mounting methods and require food-grade materials in the process zone. Our team delivers annotated thermograms with temperature delta analysis and priority repair recommendations calibrated to the specific failure modes and operating conditions found in food & beverage operations.

Supporting FDA/FSMA Compliance Through Condition Data

Food & Beverage facilities operate under FDA 21 CFR Part 110/117, FSMA, HACCP, and SQF/BRC audit requirements. Our infrared thermal imaging program generates documented condition records that demonstrate haccp prerequisite program documentation proving equipment reliability supports food safety. This audit-ready documentation reduces regulatory exposure and supports your team during inspections and third-party audits.

Reducing Product Contamination in Food & Beverage

Unplanned equipment failures in food & beverage operations cause product contamination, batch holds, recalls, and audit non-conformances. Washdown exposure limits sensor installations; cip schedules restrict equipment access windows. By applying infrared thermal imaging to sanitary pumps and other critical assets, our program provides the advance warning needed to schedule repairs during available maintenance windows and protect production yield and food safety compliance rate targets.

Context

Challenge & Approach

The Reliability Challenge

Washdown environments accelerate electrical connection corrosion inside panels. Sanitary area access restrictions limit technician entry and equipment contact. Steam systems for CIP and pasteurization are extensive and steam trap failures are difficult to detect without thermography. Electrical panels in wet areas face higher failure rates than in dry environments.

Our Approach

We survey electrical panels and MCCs under load conditions, identify steam trap failures and insulation gaps throughout the steam distribution system, coordinate surveys with production and sanitation schedules to access equipment without disrupting operations, and deliver prioritized findings with energy waste quantification for steam system losses.

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Common Questions

FAQ

Questions our clients ask most often about this reliability program.

In food & beverage operations, our infrared thermal imaging program focuses on sanitary pumps, mixers, homogenizers, fillers, refrigeration compressors, and packaging line drives. We measure surface temperature differentials across electrical and mechanical systems to identify loose connections, overloaded circuits, bearing overheating, refractory degradation, and insulation breakdown before they progress to functional failure. Food & Beverage facilities present specific challenges: washdown exposure limits sensor installations; cip schedules restrict equipment access windows. Our program is designed around these constraints, delivering annotated thermograms with temperature delta analysis and priority repair recommendations that your maintenance team can act on within the scheduling realities of food & beverage production.

Limited Availability
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Request a Free Reliability Assessment

Tell us about your equipment and facility. Our reliability team will review your situation and recommend a tailored reliability program — no obligation.

Free initial assessment
Response within 1 business day
No obligation or commitment

No obligation. Typical response within 24 hours.

Find Electrical Hot Spots and Steam Losses in Your Processing Facility

Washdown accelerates electrical corrosion and steam trap failures waste energy — infrared finds both in a single survey.

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