Thermographic Inspection for Oil and Gas Facilities

Thermographic Inspection solutions tailored for Reliability Consulting for Oil & Gas Operations operations.

47% Reduction in unplanned downtime
85% Faults detected before failure
3-6mo Average fault lead time
5:1 Typical program ROI

Why it matters

Key Benefits

Thermographic Inspection for Oil & Gas Equipment Reliability

Our infrared thermal imaging program scans gas compressors, pipeline pumps, turbine generators, fin-fan coolers, and produced water injection pumps to detect loose connections, overloaded circuits, bearing overheating, refractory degradation, and insulation breakdown. In oil & gas environments — remote wellpad, gathering, processing, and refining facilities with extreme weather exposure and limited on-site staff — geographically dispersed assets with inconsistent connectivity and extreme environmental conditions from arctic cold to desert heat. Our team delivers annotated thermograms with temperature delta analysis and priority repair recommendations calibrated to the specific failure modes and operating conditions found in oil & gas operations.

Supporting API/OSHA PSM Compliance Through Condition Data

Oil & Gas facilities operate under API 670/610/618 machinery standards, OSHA PSM, and BSEE regulations for offshore operations. Our infrared thermal imaging program generates documented condition records that demonstrate api 670 continuous monitoring compliance for critical machinery and psm mechanical integrity audit readiness. This audit-ready documentation reduces regulatory exposure and supports your team during inspections and third-party audits.

Reducing Production Deferral At $10K–$100K Per Day in Oil & Gas

Unplanned equipment failures in oil & gas operations cause production deferral at $10K–$100K per day, flaring, safety incidents, and environmental releases. Remote locations require route-based programs; many sites have no permanent maintenance staff. By applying infrared thermal imaging to gas compressors and other critical assets, our program provides the advance warning needed to schedule repairs during available maintenance windows and protect production uptime and deferrals avoided targets.

Context

Challenge & Approach

The Reliability Challenge

Hazardous area classifications require IS-rated thermal cameras. Remote facilities need efficient multi-scope survey visits. Fired heater tube hot spots indicate coking or flame impingement requiring operational response. CUI detection through insulation requires experienced interpretation of thermal patterns.

Our Approach

We use IS-rated thermal cameras in classified areas, combine electrical survey, fired equipment assessment, and CUI screening into single multi-scope site visits, provide fired heater tube temperature profiles for process engineering assessment, and screen insulated piping for CUI indicators prioritized by temperature anomaly severity.

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Common Questions

FAQ

Questions our clients ask most often about this reliability program.

In oil & gas operations, our infrared thermal imaging program focuses on gas compressors, pipeline pumps, turbine generators, fin-fan coolers, and produced water injection pumps. We measure surface temperature differentials across electrical and mechanical systems to identify loose connections, overloaded circuits, bearing overheating, refractory degradation, and insulation breakdown before they progress to functional failure. Oil & Gas facilities present specific challenges: remote locations require route-based programs; many sites have no permanent maintenance staff. Our program is designed around these constraints, delivering annotated thermograms with temperature delta analysis and priority repair recommendations that your maintenance team can act on within the scheduling realities of oil & gas production.

Limited Availability
We onboard a limited number of new facilities each quarter. Secure your assessment slot before our current availability closes. Reserve Your Spot →

Get Started

Request a Free Reliability Assessment

Tell us about your equipment and facility. Our reliability team will review your situation and recommend a tailored reliability program — no obligation.

Free initial assessment
Response within 1 business day
No obligation or commitment

No obligation. Typical response within 24 hours.

Combine Electrical, Fired Equipment, and CUI Surveys in One Site Visit

Remote sites need efficient specialist visits — we cover electrical, heater, and insulation inspections together.

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