Reliability Consulting Services

Equipment Condition Assessment

Equipment condition assessments document current mechanical, electrical, and lubrication condition of every asset. Establish baselines and prioritize repairs.

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FMEA

FMEA identifies how equipment can fail, rates severity and likelihood, and assigns targeted maintenance tasks. The foundation of RCM strategies.

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Maintenance Planning

Maintenance planning and scheduling improves wrench time, backlog management, and resource coordination. Increase craft productivity from 35% to 65%.

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Motor Current Analysis

MCSA detects rotor bar cracks, air gap eccentricity, and stator winding faults in AC motors without decoupling. Diagnose motor health under load.

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Oil & Lubrication Analysis

Oil analysis detects wear metals, contamination, and lubricant degradation in gearboxes, hydraulics, and bearings. Prevent failures other methods miss.

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Precision Shaft Alignment

Laser shaft alignment corrects angular and offset misalignment in pumps, motors, fans, and compressors. Reduce bearing loads and seal failures.

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Preventive Maintenance

PM optimization eliminates low-value tasks, adjusts intervals using failure data, and adds condition-based triggers. Cut PM backlog without increasing risk.

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RCM

RCM applies structured analysis to assign run-to-failure, PM, PdM, or redesign strategies to each failure mode. Reduce cost and increase reliability.

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Thermographic Inspection

Infrared thermography finds electrical faults, insulation failures, and mechanical overheating in motors, switchgear, and steam systems.

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Ultrasonic Testing

Airborne and structure-borne ultrasound detects compressed air leaks, steam trap failures, and early bearing faults. Quantify losses and prioritize repairs.

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