Thermographic Inspection for Power Generation Facilities

Thermographic Inspection solutions tailored for Reliability Consulting for Power Generation Plants operations.

47% Reduction in unplanned downtime
85% Faults detected before failure
3-6mo Average fault lead time
5:1 Typical program ROI

Why it matters

Key Benefits

Thermographic Inspection for Power Generation Equipment Reliability

Our infrared thermal imaging program scans turbine generators, boiler feed pumps, forced/induced draft fans, cooling water pumps, and coal handling conveyors to detect loose connections, overloaded circuits, bearing overheating, refractory degradation, and insulation breakdown. In power generation environments — baseload, peaking, and renewable generation facilities with strict grid reliability obligations — high-consequence single-train equipment where redundancy is limited and forced outages directly impact grid reliability. Our team delivers annotated thermograms with temperature delta analysis and priority repair recommendations calibrated to the specific failure modes and operating conditions found in power generation operations.

Supporting NERC/EPRI Compliance Through Condition Data

Power Generation facilities operate under NERC reliability standards, IEEE 43/56 motor testing standards, and EPRI maintenance guidelines. Our infrared thermal imaging program generates documented condition records that demonstrate nerc reliability standard compliance documentation and epri pm basis alignment for generation assets. This audit-ready documentation reduces regulatory exposure and supports your team during inspections and third-party audits.

Reducing Forced Outages Resulting In Replacement Power Purchases At $100K–$1M Per Day And Potential Nerc Reliability Violations in Power Generation

Unplanned equipment failures in power generation operations cause forced outages resulting in replacement power purchases at $100K–$1M per day and potential NERC reliability violations. Planned outage windows are limited and scheduled years in advance; any scope additions must be justified with condition data. By applying infrared thermal imaging to turbine generators and other critical assets, our program provides the advance warning needed to schedule repairs during available maintenance windows and protect equivalent forced outage rate (EFOR) and availability factor targets.

Context

Challenge & Approach

The Reliability Challenge

High-voltage electrical surveys require arc flash PPE and safe approach distances. Boiler casing surveys must cover large surface areas at elevated temperatures. Steam trap populations on power plants can number in the hundreds. Survey findings must support outage planning timelines and NERC compliance documentation.

Our Approach

We survey high-voltage switchgear and generator bus connections under load with appropriate arc flash PPE, image boiler casings for refractory degradation and casing seal failures, survey steam trap populations with failure identification and energy loss quantification, and deliver findings in formats supporting outage planning and NERC reliability documentation.

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Common Questions

FAQ

Questions our clients ask most often about this reliability program.

In power generation operations, our infrared thermal imaging program focuses on turbine generators, boiler feed pumps, forced/induced draft fans, cooling water pumps, and coal handling conveyors. We measure surface temperature differentials across electrical and mechanical systems to identify loose connections, overloaded circuits, bearing overheating, refractory degradation, and insulation breakdown before they progress to functional failure. Power Generation facilities present specific challenges: planned outage windows are limited and scheduled years in advance; any scope additions must be justified with condition data. Our program is designed around these constraints, delivering annotated thermograms with temperature delta analysis and priority repair recommendations that your maintenance team can act on within the scheduling realities of power generation production.

Limited Availability
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Request a Free Reliability Assessment

Tell us about your equipment and facility. Our reliability team will review your situation and recommend a tailored reliability program — no obligation.

Free initial assessment
Response within 1 business day
No obligation or commitment

No obligation. Typical response within 24 hours.

Survey High-Voltage Electrical and Steam Systems Before Your Next Outage

Arc flash risks hide behind panel covers — thermography finds the overheating connections before they fail under load.

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