CMMS Implementation for Belt Conveyors

We design the conveyor asset hierarchy with the conveyor system as the top-level functional location, divided into zones based on maintenance access and operational segments (loading zone, carrying side, return side, head end, tail end). Major components are registered as equipment records: drive assemblies (with motor, gearbox, coupling as sub-assemblies), head pulley, tail pulley, take-up system, tripper car, and belt. Zone functional locations contain idler groups tracked by type (carrying, return, impact, training) and replacement history. Splice records document splice type, installation date, location, and condition assessment history. Equipment records capture belt specifications (manufacturer, width, grade, ply count, cover compound and thickness), drive motor details, gearbox specifications, and take-up system type. Failure coding covers conveyor-specific modes: belt splice failure, belt tear, idler seizure, pulley lagging failure, tracking deviation, take-up limit, and drive component failure. PM task libraries generate zone-based walk-down inspection work orders with structured data capture for idler condition, splice condition, and belt cover wear. KPI dashboards track idler replacement rates by zone, splice condition trends, belt cover wear rates, and conveyor availability.