CMMS Implementation for Gas Turbines

We design the asset hierarchy with the gas turbine package as the functional location, the gas turbine as the primary equipment, and package systems (inlet air, exhaust, enclosure, fire suppression, starting system, fuel system) as sub-locations. The gas turbine equipment record captures model, serial number, configuration, fuel type, and rating. Custom data fields track fired hours, number of starts by type (normal, emergency, fast), EOH accumulation with configurable multipliers, CI/HGPI/major overhaul dates and remaining intervals, and current operating mode (baseload, cycling, peaking). Individual combustion components are tracked as serialized sub-assemblies with fields for component serial number, accumulated fired hours, repair history, and remaining life against OEM limits. Borescope inspection records capture findings by port location, turbine section, finding type (coating loss, cracking, erosion, FOD), and severity grade. BOMs include combustion hardware sets, filter elements, ignition components, and oil specifications. Failure coding covers gas turbine-specific modes per ISO 14224. PM task libraries generate compressor wash schedules, combustion inspection milestones, borescope reminders, and package system maintenance. KPI dashboards display EOH tracking against maintenance intervals, combustion component life status, and borescope trend analysis.