CMMS Implementation for Screw Compressors

We configure the asset hierarchy with functional locations for each compressor station and equipment records for individual compressor packages, distinguished by type (oil-injected, oil-free) and capacity. Equipment records include custom fields for total running hours, loaded hours, oil type and fill date, last oil analysis date, and current separator element installation date. BOMs are structured by compressor model listing air-end assemblies, bearing sets, separator elements, oil filters, air filters, minimum pressure valves, inlet valve components, and shaft seal kits. Failure coding covers screw compressor-specific modes: air-end seizure, separator element bypass, oil carry-over, capacity control malfunction, high discharge temperature, and motor overload. PM task libraries include hour-based tasks (oil sample, filter replacement, separator DP check) and calendar-based tasks (belt inspection, cooler cleaning, safety valve test). Work order templates for air-end rebuilds capture pre/post specific energy readings, rotor clearance measurements, and bearing condition notes. KPI dashboards track specific energy trends, oil consumption rates, separator element life, and unplanned downtime by compressor.